Silicone Conductive Tube Production Line
The JYZ series rubber ram extruder is specially designed to produce silica gel conductive tubes and conductive strips. This rubber extruder uses a ram to extrude the rubber, with a heating ring placed in front of the die to conduct vulcanization while extruding. When two of these rubber extruders are used at once, materials can be combined to create a composite double-material tube with both conductive and non-conductive adhesives. In order to ensure consistent quality control, extrusion speed is managed through precise quantifying.
The JYZ series rubber ram extruder is specially designed to produce silica gel conductive tubes and conductive strips. This rubber extruder uses a ram to extrude the rubber, with a heating ring placed in front of the die to conduct vulcanization while extruding. When two of these rubber extruders are used at once, materials can be combined to create a composite double-material tube with both conductive and non-conductive adhesives. In order to ensure consistent quality control, extrusion speed is managed through precise quantifying.
Description
Features:
1. Without staff supervision, extrusion speed absolute stable, ensure the quality stable.
2. Extrusion speed precision display can be corrected randomly.
Classifications of four generations of ram extruder method:
| Performance/model | Extrusion speedadjustment method | Extrusion speed | advantages and disadvantages of display | Products quality |
| 1st generation | Extrusion speed adjusted byextrusion pressure | Rough display | Extrusion speed is unstable with the increase of extrusion friction speed slow | unstable,Most used currently |
| 2nd generation | Extrusion speed adjusted by hydraulic system flow | Rough display | Extrusion speed is relatively stable but accurate correction speed is more difficult | Lack of stability,Most used currently |
| 3rd generation | Extrusion speed adjusted byhydraulic system flow | Precise display | Extrusion speed stability, such as error is to call the police. And precise adjustment | Quailed,but need manual adjustment |
| 4th generation | Extrusion speed adjusted byhydraulic system flow | Precise display and Automatic correction on extrusion speed | Extrusion speed stability no need to adjust manually | No defects |
Technical parameter:
Description
Features:
1. Without staff supervision, extrusion speed absolute stable, ensure the quality stable.
2. Extrusion speed precision display can be corrected randomly.
Classifications of four generations of ram extruder method:
| Performance/model | Extrusion speedadjustment method | Extrusion speed | advantages and disadvantages of display | Products quality |
| 1st generation | Extrusion speed adjusted byextrusion pressure | Rough display | Extrusion speed is unstable with the increase of extrusion friction speed slow | unstable,Most used currently |
| 2nd generation | Extrusion speed adjusted by hydraulic system flow | Rough display | Extrusion speed is relatively stable but accurate correction speed is more difficult | Lack of stability,Most used currently |
| 3rd generation | Extrusion speed adjusted byhydraulic system flow | Precise display | Extrusion speed stability, such as error is to call the police. And precise adjustment | Quailed,but need manual adjustment |
| 4th generation | Extrusion speed adjusted byhydraulic system flow | Precise display and Automatic correction on extrusion speed | Extrusion speed stability no need to adjust manually | No defects |
Technical parameter:
Deren is a rubber processing machinery manufacturer with focus on the design, manufacture and supply of high quality extrusion and preforming machines for the rubber and plastic industry. Designed to meet the demands of today's modern manufacturing processes and to produce high quality plastic and rubber items that cater to the market needs, our rubber and plastic machines can deliver the versatility and reliability to many industries requiring plastic parts and rubber products. Our team of experts is committed to providing reliable ram extruders and preformers and unparalleled service, ensuring that our customers receive the highest level of support. Contact us today to learn more about our rubber and plastic processing machines.
Water Cooling Conveyer
The water cooling conveyer is an auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks. After cooling down with cooling water or cooling solution, and then with forcible cooling wind, the rubber blanks will become dry and stable. The feature of the machine is the running speed can be adjusted by the stainless steel net curtain during the whole process, to go with all the cutting speeds of the preformer.
Vibration Cooling Conveyor
Vibrating Cooling Conveyor is an auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks.The part of the machine which directly contact rubber blanks is made of stainless steel. Rubber blank travelles through vibrating method,avoid the stickiness and deformation,the long cooling stroke,max.travel stroke upto 50 meter,cool down fully and the dry effect is prominent. Operator can adjust the vibrating frequency manually,applied for the wide range of rubbr blanks. The material of machine unit is SUS304 stainless steel to avoid the corrosion, For small size rubber blanks, can be directly cooled down by wind; For the heavy weight and much heat rubber blanks, can be cooled by circulation water from external water tank to intensify the cooling effect of rubber blanks，especially with prominent effect for FKM,NBR,CR,EPDM, pelleting, bearing seals, oil seals, O-rings, rubber flakes etc.
Hot Feed Screw Gear Pump Filter/Preformer
Double-shaft hot feeding screw rubber filter is a kind of equipment that filters out impurities (iron chips, wood chips, etc.) from rubber. The working principle is that the mass or strip of hot material is transmitted and filtered by screw + gear pump. It is applicable to the filtration of various blends; it is widely used in the production process of rubber miscellaneous parts, seals, auto parts, oil seals and other products
Vibration refrigeration cooling conveyor
1.This is auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks,the part of the machine which directly contact rubber blanks is made of stainless steel. 2.Small floor space,saving space 3.Suitable for liquid release agent,powder release agent or derect air -cooling. 4.Applicable to FKM,NBR,CR,EPDM and other rubber compounds,and granulation,bearing seals,oil seals,O-rings,Ling strips,Flakes of various kinds of blank. 5.Reasonble design,line hidden inside,connect all the parts of the machine with an aviation plug,easy to disassembly and installation.
Cold Feed Screw Gear Pump Preformer/Filter
cold feeding preformer can input strip rubber uninterruptedly to produce high-precision blank, so it does not need to consume manpower to continuously add material.Because of continuous production, there is no unqualified rubber blank in the start-up and shutdown stages of hydraulic precision pre-forming machine, which reduces material loss and greatly improves production efficiency.Because of the continuous production, there is no unqualified rubber blank produced under the start-up and shutdown stages of hydraulic precision preformer, which reduces material loss and greatly improves production efficiency.
Rubber Precision Preformer
The Precision Preformer is a type of rubber blank manufacturing equipment with high efficiency and high accuracy. This machine can process a wide range of rubber material, and is able to extrude rubber blanks of ring, rectangle, strip and odd shapes. It is especially suitable to produce sealing members, oil seal, tyre valves, bottle closures, tennis balls and shoe soles, etc. It integrates a variety of different functions such as vacuuming, filtrating, extruding, cutting, weighing, counting, etc.
Footwear Rubber Precision Preformer
PLC control system and touch screen operator interface. Color touch screen to input data and password protection. ●1000 products technics database available to connect anytime. ●Variable inverter controlled infinite speed regulation for cutter speed. ●Closed circuit feedback of electronic scale, one key automatic calibration of the weight of rubber blank. ●Reliable safety performance. There are interlocks when close ram head, the cutter rotates and ram moves forwards and retracts. ●Graphic and text display for failure point and cause ●Barrel adopts separated structure, Extended center, for easy cleaning. ●Reducing residual air in rubber blank by vacuum system. ●Stainless steel conveyer for reducing compound contamination. ●Accept high-end customization
High Pressure Rubber Precision Preformer
JYZH Series High Pressure Precision Preformer The max.working pressure for JYZH200 high pressure precision preformer is up to 40 Mpa.It can strain rubber compound of different hardness with higher efficiency, It can achieve in prefoming while straining,and strain the rubber compound with accelerant. The strain accuracy is up to 300 meshes,rubber compound will not be scorched. This precision preformer is with humanized design and easy operatinon,and less force to open ram head,the comprehensive safety control and impressive notice to ensure better security performance. It is a type of rubber blank manufacturing equipment with high efficiency and high accuracy. This machine can process a wide range of rubber material, and is able to extrude rubber blanks of ring, rectangle, strip and odd shapes. It is especially suitable to produce sealing members, oil seal, tyre valves, bottle closures, tennis balls and shoe soles, etc. It integrates a variety of different functions such as vacuuming, filtrating, extruding, cutting, weighing, counting, etc.
Rubber Strainer/Filter
rubber strainer can strain various rubber compound, such as such as butadiene rubber, butyl rubber, fluorine rubber and silicon rubber and strain plastic and rubber mixture. The strain accuracy is up to 200 meshes. Compared to the screw type strainer, the compound has no temperature increase and no scorch in the whole straining process; it can strain the rubber compound after adding accelerant. It is with humanized design and easy operation, and less force to open ram head, with comprehensive safety control and impressive notice to ensure better security performance.
Silicone Conductive Tube Production Line
This equipment is dedicated to the silicone conductive tube, conductive strip production. Basic principle is to use ram extruder to extrude rubber compound, and cured directly in the process of extrusion. Two equipments are extruding at the same time for conductive resin of different materials and double materials tube of non-conductive resin. This equipment adopts the ration accuracy control extrusion speed to ensure stable quality.
Water Cooling Conveyer
The water cooling conveyer is an auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks. After cooling down with cooling water or cooling solution, and then with forcible cooling wind, the rubber blanks will become dry and stable. The feature of the machine is the running speed can be adjusted by the stainless steel net curtain during the whole process, to go with all the cutting speeds of the preformer.
Vibration Cooling Conveyor
Vibrating Cooling Conveyor is an auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks.The part of the machine which directly contact rubber blanks is made of stainless steel. Rubber blank travelles through vibrating method,avoid the stickiness and deformation,the long cooling stroke,max.travel stroke upto 50 meter,cool down fully and the dry effect is prominent. Operator can adjust the vibrating frequency manually,applied for the wide range of rubbr blanks. The material of machine unit is SUS304 stainless steel to avoid the corrosion, For small size rubber blanks, can be directly cooled down by wind; For the heavy weight and much heat rubber blanks, can be cooled by circulation water from external water tank to intensify the cooling effect of rubber blanks，especially with prominent effect for FKM,NBR,CR,EPDM, pelleting, bearing seals, oil seals, O-rings, rubber flakes etc.
Hot Feed Screw Gear Pump Filter/Preformer
Double-shaft hot feeding screw rubber filter is a kind of equipment that filters out impurities (iron chips, wood chips, etc.) from rubber. The working principle is that the mass or strip of hot material is transmitted and filtered by screw + gear pump. It is applicable to the filtration of various blends; it is widely used in the production process of rubber miscellaneous parts, seals, auto parts, oil seals and other products
Vibration refrigeration cooling conveyor
1.This is auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks,the part of the machine which directly contact rubber blanks is made of stainless steel. 2.Small floor space,saving space 3.Suitable for liquid release agent,powder release agent or derect air -cooling. 4.Applicable to FKM,NBR,CR,EPDM and other rubber compounds,and granulation,bearing seals,oil seals,O-rings,Ling strips,Flakes of various kinds of blank. 5.Reasonble design,line hidden inside,connect all the parts of the machine with an aviation plug,easy to disassembly and installation.
Cold Feed Screw Gear Pump Preformer/Filter
cold feeding preformer can input strip rubber uninterruptedly to produce high-precision blank, so it does not need to consume manpower to continuously add material.Because of continuous production, there is no unqualified rubber blank in the start-up and shutdown stages of hydraulic precision pre-forming machine, which reduces material loss and greatly improves production efficiency.Because of the continuous production, there is no unqualified rubber blank produced under the start-up and shutdown stages of hydraulic precision preformer, which reduces material loss and greatly improves production efficiency.
Rubber Precision Preformer
The Precision Preformer is a type of rubber blank manufacturing equipment with high efficiency and high accuracy. This machine can process a wide range of rubber material, and is able to extrude rubber blanks of ring, rectangle, strip and odd shapes. It is especially suitable to produce sealing members, oil seal, tyre valves, bottle closures, tennis balls and shoe soles, etc. It integrates a variety of different functions such as vacuuming, filtrating, extruding, cutting, weighing, counting, etc.
Footwear Rubber Precision Preformer
PLC control system and touch screen operator interface. Color touch screen to input data and password protection. ●1000 products technics database available to connect anytime. ●Variable inverter controlled infinite speed regulation for cutter speed. ●Closed circuit feedback of electronic scale, one key automatic calibration of the weight of rubber blank. ●Reliable safety performance. There are interlocks when close ram head, the cutter rotates and ram moves forwards and retracts. ●Graphic and text display for failure point and cause ●Barrel adopts separated structure, Extended center, for easy cleaning. ●Reducing residual air in rubber blank by vacuum system. ●Stainless steel conveyer for reducing compound contamination. ●Accept high-end customization
High Pressure Rubber Precision Preformer
JYZH Series High Pressure Precision Preformer The max.working pressure for JYZH200 high pressure precision preformer is up to 40 Mpa.It can strain rubber compound of different hardness with higher efficiency, It can achieve in prefoming while straining,and strain the rubber compound with accelerant. The strain accuracy is up to 300 meshes,rubber compound will not be scorched. This precision preformer is with humanized design and easy operatinon,and less force to open ram head,the comprehensive safety control and impressive notice to ensure better security performance. It is a type of rubber blank manufacturing equipment with high efficiency and high accuracy. This machine can process a wide range of rubber material, and is able to extrude rubber blanks of ring, rectangle, strip and odd shapes. It is especially suitable to produce sealing members, oil seal, tyre valves, bottle closures, tennis balls and shoe soles, etc. It integrates a variety of different functions such as vacuuming, filtrating, extruding, cutting, weighing, counting, etc.
