The hot feed rubber precision preformer is a highly efficient and accurate machine used for producing rubber blanks. The preformer operates by conveying hot rubber material using a screw and gear pump and cutting it into fixed sizes and shapes. It can be used for producing a wide range of rubber and silica gel products, and its precision, compact size, and ease of operation make it an ideal choice for independent production processes. Additionally, the hot feed rubber preformer is capable of producing rubber blanks in various shapes including rings, strips, and rounds, making it suitable for the manufacturing of rubber miscellaneous parts, sealing parts, oil seals, inflating valves, tennis balls, soles, and other rubber products.
The hot feed rubber precision preformer is a highly efficient and accurate machine used for producing rubber blanks. The preformer operates by conveying hot rubber material using a screw and gear pump and cutting it into fixed sizes and shapes. It can be used for producing a wide range of rubber and silica gel products, and its precision, compact size, and ease of operation make it an ideal choice for independent production processes. Additionally, the hot feed rubber preformer is capable of producing rubber blanks in various shapes including rings, strips, and rounds, making it suitable for the manufacturing of rubber miscellaneous parts, sealing parts, oil seals, inflating valves, tennis balls, soles, and other rubber products.
Double-shaft hot feeding screw rubber filter is a kind of equipment that filters out impurities (iron chips, wood chips, etc.) from rubber. The working principle is that the mass or strip of hot material is transmitted and filtered by screw + gear pump. It is applicable to the filtration of various blends; it is widely used in the production process of rubber miscellaneous parts, seals, auto parts, oil seals and other products.
1 |
双挽热喂料螺杆滤胶机是把团状或条状热料连续不间断的通过螺杆+齿轮泵控制过滤。 |
2 |
PLC控制,工艺参数存储,直接调用,操作简便。 PLC control, process parameter storage, direct data call instruction, easy operation. |
3 |
齿轮泵和螺杆、机头采用电动脱离结构,有效降低劳动强度,方便更换胶料,便于清洗。 The screw and barrel are electric disengaging from the structure, which can effectively reduce the labor intensity, facilitate the replacement of rubber and facilitate the cleaning. |
4 |
可加硫过滤,温升低,不会产生胶烧情况。Can add sulfur filtration, low temperature rise, no rubber scoring situation. |
5 |
设备故障报警及图标显示故障位置。Equipment fault alarm and icon display fault location. |
6 |
机头探照灯,方便清理,避免死角清理不到位的情况出现。 Searchlight with the machine head, easy to clean, to avoid the situation of bad cleaning corner. |
7 |
系统压力、挤出压力采用数字化显示在触摸屏上。 The system pressure and extrusion pressure are displayed digitally on the touch screen. |
8 |
新品试制时,PLC运算提供参考数据,进一步简化操作流程。 When the new product is trial-produced, the PLC operation provides reference data to further simplify the operation process. |
项目名称/Items |
单位/Unit |
DRL150W |
DRL200W |
DRL250W |
螺杆直径Screw diameter |
mm |
150 |
200 |
250 |
螺杆长径比Draw Ratio of Screw |
L/D |
6:1 |
6:1 |
5.4:1 |
螺杆转速Screw rotation speed |
Rpm |
0-40 |
0-40 |
0-40 |
齿轮泵转速Speed of gear pump |
Rpm |
0-40 |
0-40 |
0-40 |
总功率Total power |
KW |
50 |
70 |
105 |
最大挤出压力Maximum extrusion pressure |
MPa |
35 |
35 |
35 |
模温机控温 Temperature Controlled by Mould Temperature Machine |
°C |
20-90 |
20-90 |
20-90 |
最大产能(过滤目数影响产能)Max.Capacity |
kg/h |
750 |
1200 |
1800 |
外形尺寸(L×W×H)outline dimension |
m |
3.5×1.9×2.2 |
3.8×1.9×2.2 |
4.0×1.9×2.2 |
机器重量Machine weight |
t |
7.5 |
10.5 |
13.5 |
加料方式Feeding type |
冷/热Cold/Hot |
热 |
热 |
热 |
最高过滤目数(目数越高产能越低)Maximum filtration mesh (the higher the mesh, the lower the capacity) |
目mesh |
300 |
300 |
300 |
Double-shaft hot feeding screw rubber filter is a kind of equipment that filters out impurities (iron chips, wood chips, etc.) from rubber. The working principle is that the mass or strip of hot material is transmitted and filtered by screw + gear pump. It is applicable to the filtration of various blends; it is widely used in the production process of rubber miscellaneous parts, seals, auto parts, oil seals and other products.
1 |
双挽热喂料螺杆滤胶机是把团状或条状热料连续不间断的通过螺杆+齿轮泵控制过滤。 |
2 |
PLC控制,工艺参数存储,直接调用,操作简便。 PLC control, process parameter storage, direct data call instruction, easy operation. |
3 |
齿轮泵和螺杆、机头采用电动脱离结构,有效降低劳动强度,方便更换胶料,便于清洗。 The screw and barrel are electric disengaging from the structure, which can effectively reduce the labor intensity, facilitate the replacement of rubber and facilitate the cleaning. |
4 |
可加硫过滤,温升低,不会产生胶烧情况。Can add sulfur filtration, low temperature rise, no rubber scoring situation. |
5 |
设备故障报警及图标显示故障位置。Equipment fault alarm and icon display fault location. |
6 |
机头探照灯,方便清理,避免死角清理不到位的情况出现。 Searchlight with the machine head, easy to clean, to avoid the situation of bad cleaning corner. |
7 |
系统压力、挤出压力采用数字化显示在触摸屏上。 The system pressure and extrusion pressure are displayed digitally on the touch screen. |
8 |
新品试制时,PLC运算提供参考数据,进一步简化操作流程。 When the new product is trial-produced, the PLC operation provides reference data to further simplify the operation process. |
项目名称/Items |
单位/Unit |
DRL150W |
DRL200W |
DRL250W |
螺杆直径Screw diameter |
mm |
150 |
200 |
250 |
螺杆长径比Draw Ratio of Screw |
L/D |
6:1 |
6:1 |
5.4:1 |
螺杆转速Screw rotation speed |
Rpm |
0-40 |
0-40 |
0-40 |
齿轮泵转速Speed of gear pump |
Rpm |
0-40 |
0-40 |
0-40 |
总功率Total power |
KW |
50 |
70 |
105 |
最大挤出压力Maximum extrusion pressure |
MPa |
35 |
35 |
35 |
模温机控温 Temperature Controlled by Mould Temperature Machine |
°C |
20-90 |
20-90 |
20-90 |
最大产能(过滤目数影响产能)Max.Capacity |
kg/h |
750 |
1200 |
1800 |
外形尺寸(L×W×H)outline dimension |
m |
3.5×1.9×2.2 |
3.8×1.9×2.2 |
4.0×1.9×2.2 |
机器重量Machine weight |
t |
7.5 |
10.5 |
13.5 |
加料方式Feeding type |
冷/热Cold/Hot |
热 |
热 |
热 |
最高过滤目数(目数越高产能越低)Maximum filtration mesh (the higher the mesh, the lower the capacity) |
目mesh |
300 |
300 |
300 |
The water cooling conveyer is an auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks. After cooling down with cooling water or cooling solution, and then with forcible cooling wind, the rubber blanks will become dry and stable. The feature of the machine is the running speed can be adjusted by the stainless steel net curtain during the whole process, to go with all the cutting speeds of the preformer.
Vibrating Cooling Conveyor is an auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks.The part of the machine which directly contact rubber blanks is made of stainless steel. Rubber blank travelles through vibrating method,avoid the stickiness and deformation,the long cooling stroke,max.travel stroke upto 50 meter,cool down fully and the dry effect is prominent. Operator can adjust the vibrating frequency manually,applied for the wide range of rubbr blanks. The material of machine unit is SUS304 stainless steel to avoid the corrosion, For small size rubber blanks, can be directly cooled down by wind; For the heavy weight and much heat rubber blanks, can be cooled by circulation water from external water tank to intensify the cooling effect of rubber blanks,especially with prominent effect for FKM,NBR,CR,EPDM, pelleting, bearing seals, oil seals, O-rings, rubber flakes etc.
Double-shaft hot feeding screw rubber filter is a kind of equipment that filters out impurities (iron chips, wood chips, etc.) from rubber. The working principle is that the mass or strip of hot material is transmitted and filtered by screw + gear pump. It is applicable to the filtration of various blends; it is widely used in the production process of rubber miscellaneous parts, seals, auto parts, oil seals and other products
1.This is auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks,the part of the machine which directly contact rubber blanks is made of stainless steel. 2.Small floor space,saving space 3.Suitable for liquid release agent,powder release agent or derect air -cooling. 4.Applicable to FKM,NBR,CR,EPDM and other rubber compounds,and granulation,bearing seals,oil seals,O-rings,Ling strips,Flakes of various kinds of blank. 5.Reasonble design,line hidden inside,connect all the parts of the machine with an aviation plug,easy to disassembly and installation.
cold feeding preformer can input strip rubber uninterruptedly to produce high-precision blank, so it does not need to consume manpower to continuously add material.Because of continuous production, there is no unqualified rubber blank in the start-up and shutdown stages of hydraulic precision pre-forming machine, which reduces material loss and greatly improves production efficiency.Because of the continuous production, there is no unqualified rubber blank produced under the start-up and shutdown stages of hydraulic precision preformer, which reduces material loss and greatly improves production efficiency.
The Precision Preformer is a type of rubber blank manufacturing equipment with high efficiency and high accuracy. This machine can process a wide range of rubber material, and is able to extrude rubber blanks of ring, rectangle, strip and odd shapes. It is especially suitable to produce sealing members, oil seal, tyre valves, bottle closures, tennis balls and shoe soles, etc. It integrates a variety of different functions such as vacuuming, filtrating, extruding, cutting, weighing, counting, etc.
PLC control system and touch screen operator interface. Color touch screen to input data and password protection. ●1000 products technics database available to connect anytime. ●Variable inverter controlled infinite speed regulation for cutter speed. ●Closed circuit feedback of electronic scale, one key automatic calibration of the weight of rubber blank. ●Reliable safety performance. There are interlocks when close ram head, the cutter rotates and ram moves forwards and retracts. ●Graphic and text display for failure point and cause ●Barrel adopts separated structure, Extended center, for easy cleaning. ●Reducing residual air in rubber blank by vacuum system. ●Stainless steel conveyer for reducing compound contamination. ●Accept high-end customization
JYZH Series High Pressure Precision Preformer The max.working pressure for JYZH200 high pressure precision preformer is up to 40 Mpa.It can strain rubber compound of different hardness with higher efficiency, It can achieve in prefoming while straining,and strain the rubber compound with accelerant. The strain accuracy is up to 300 meshes,rubber compound will not be scorched. This precision preformer is with humanized design and easy operatinon,and less force to open ram head,the comprehensive safety control and impressive notice to ensure better security performance. It is a type of rubber blank manufacturing equipment with high efficiency and high accuracy. This machine can process a wide range of rubber material, and is able to extrude rubber blanks of ring, rectangle, strip and odd shapes. It is especially suitable to produce sealing members, oil seal, tyre valves, bottle closures, tennis balls and shoe soles, etc. It integrates a variety of different functions such as vacuuming, filtrating, extruding, cutting, weighing, counting, etc.
rubber strainer can strain various rubber compound, such as such as butadiene rubber, butyl rubber, fluorine rubber and silicon rubber and strain plastic and rubber mixture. The strain accuracy is up to 200 meshes. Compared to the screw type strainer, the compound has no temperature increase and no scorch in the whole straining process; it can strain the rubber compound after adding accelerant. It is with humanized design and easy operation, and less force to open ram head, with comprehensive safety control and impressive notice to ensure better security performance.
This equipment is dedicated to the silicone conductive tube, conductive strip production. Basic principle is to use ram extruder to extrude rubber compound, and cured directly in the process of extrusion. Two equipments are extruding at the same time for conductive resin of different materials and double materials tube of non-conductive resin. This equipment adopts the ration accuracy control extrusion speed to ensure stable quality.
The water cooling conveyer is an auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks. After cooling down with cooling water or cooling solution, and then with forcible cooling wind, the rubber blanks will become dry and stable. The feature of the machine is the running speed can be adjusted by the stainless steel net curtain during the whole process, to go with all the cutting speeds of the preformer.
Vibrating Cooling Conveyor is an auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks.The part of the machine which directly contact rubber blanks is made of stainless steel. Rubber blank travelles through vibrating method,avoid the stickiness and deformation,the long cooling stroke,max.travel stroke upto 50 meter,cool down fully and the dry effect is prominent. Operator can adjust the vibrating frequency manually,applied for the wide range of rubbr blanks. The material of machine unit is SUS304 stainless steel to avoid the corrosion, For small size rubber blanks, can be directly cooled down by wind; For the heavy weight and much heat rubber blanks, can be cooled by circulation water from external water tank to intensify the cooling effect of rubber blanks,especially with prominent effect for FKM,NBR,CR,EPDM, pelleting, bearing seals, oil seals, O-rings, rubber flakes etc.
Double-shaft hot feeding screw rubber filter is a kind of equipment that filters out impurities (iron chips, wood chips, etc.) from rubber. The working principle is that the mass or strip of hot material is transmitted and filtered by screw + gear pump. It is applicable to the filtration of various blends; it is widely used in the production process of rubber miscellaneous parts, seals, auto parts, oil seals and other products
1.This is auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks,the part of the machine which directly contact rubber blanks is made of stainless steel. 2.Small floor space,saving space 3.Suitable for liquid release agent,powder release agent or derect air -cooling. 4.Applicable to FKM,NBR,CR,EPDM and other rubber compounds,and granulation,bearing seals,oil seals,O-rings,Ling strips,Flakes of various kinds of blank. 5.Reasonble design,line hidden inside,connect all the parts of the machine with an aviation plug,easy to disassembly and installation.
cold feeding preformer can input strip rubber uninterruptedly to produce high-precision blank, so it does not need to consume manpower to continuously add material.Because of continuous production, there is no unqualified rubber blank in the start-up and shutdown stages of hydraulic precision pre-forming machine, which reduces material loss and greatly improves production efficiency.Because of the continuous production, there is no unqualified rubber blank produced under the start-up and shutdown stages of hydraulic precision preformer, which reduces material loss and greatly improves production efficiency.
The Precision Preformer is a type of rubber blank manufacturing equipment with high efficiency and high accuracy. This machine can process a wide range of rubber material, and is able to extrude rubber blanks of ring, rectangle, strip and odd shapes. It is especially suitable to produce sealing members, oil seal, tyre valves, bottle closures, tennis balls and shoe soles, etc. It integrates a variety of different functions such as vacuuming, filtrating, extruding, cutting, weighing, counting, etc.
PLC control system and touch screen operator interface. Color touch screen to input data and password protection. ●1000 products technics database available to connect anytime. ●Variable inverter controlled infinite speed regulation for cutter speed. ●Closed circuit feedback of electronic scale, one key automatic calibration of the weight of rubber blank. ●Reliable safety performance. There are interlocks when close ram head, the cutter rotates and ram moves forwards and retracts. ●Graphic and text display for failure point and cause ●Barrel adopts separated structure, Extended center, for easy cleaning. ●Reducing residual air in rubber blank by vacuum system. ●Stainless steel conveyer for reducing compound contamination. ●Accept high-end customization
JYZH Series High Pressure Precision Preformer The max.working pressure for JYZH200 high pressure precision preformer is up to 40 Mpa.It can strain rubber compound of different hardness with higher efficiency, It can achieve in prefoming while straining,and strain the rubber compound with accelerant. The strain accuracy is up to 300 meshes,rubber compound will not be scorched. This precision preformer is with humanized design and easy operatinon,and less force to open ram head,the comprehensive safety control and impressive notice to ensure better security performance. It is a type of rubber blank manufacturing equipment with high efficiency and high accuracy. This machine can process a wide range of rubber material, and is able to extrude rubber blanks of ring, rectangle, strip and odd shapes. It is especially suitable to produce sealing members, oil seal, tyre valves, bottle closures, tennis balls and shoe soles, etc. It integrates a variety of different functions such as vacuuming, filtrating, extruding, cutting, weighing, counting, etc.