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Product

Hot Feed Screw Gear Pump Filter/Preformer


The hot feed rubber precision preformer is a highly efficient and accurate machine used for producing rubber blanks. The preformer operates by conveying hot rubber material using a screw and gear pump and cutting it into fixed sizes and shapes. It can be used for producing a wide range of rubber and silica gel products, and its precision, compact size, and ease of operation make it an ideal choice for independent production processes. Additionally, the hot feed rubber preformer is capable of producing rubber blanks in various shapes including rings, strips, and rounds, making it suitable for the manufacturing of rubber miscellaneous parts, sealing parts, oil seals, inflating valves, tennis balls, soles, and other rubber products.

The hot feed rubber precision preformer is a highly efficient and accurate machine used for producing rubber blanks. The preformer operates by conveying hot rubber material using a screw and gear pump and cutting it into fixed sizes and shapes. It can be used for producing a wide range of rubber and silica gel products, and its precision, compact size, and ease of operation make it an ideal choice for independent production processes. Additionally, the hot feed rubber preformer is capable of producing rubber blanks in various shapes including rings, strips, and rounds, making it suitable for the manufacturing of rubber miscellaneous parts, sealing parts, oil seals, inflating valves, tennis balls, soles, and other rubber products.

Double-shaft hot feeding screw rubber filter is a kind of equipment that filters out impurities (iron chips, wood chips, etc.) from rubber. The working principle is that the mass or strip of hot material is transmitted and filtered by screw + gear pump. It is applicable to the filtration of various blends; it is widely used in the production process of rubber miscellaneous parts, seals, auto parts, oil seals and other products.

1

双挽热喂料螺杆滤胶机是把团状或条状热料连续不间断的通过螺杆+齿轮泵控制过滤。
Cold Feed Precision Preformer is to cut the mixing rubber into the shape and weight required by customers. The weight accuracy of blank is controlled within ±1%.

2

PLC控制,工艺参数存储,直接调用,操作简便。

PLC control, process parameter storage, direct data call instruction, easy operation.

3

齿轮泵和螺杆、机头采用电动脱离结构,有效降低劳动强度,方便更换胶料,便于清洗。

The screw and barrel are electric disengaging from the structure, which can effectively reduce the labor intensity, facilitate the replacement of rubber and facilitate the cleaning.

4

可加硫过滤,温升低,不会产生胶烧情况。Can add sulfur filtration, low temperature rise, no rubber scoring situation.

5

设备故障报警及图标显示故障位置。Equipment fault alarm and icon display fault location.

6

机头探照灯,方便清理,避免死角清理不到位的情况出现。

Searchlight with the machine head, easy to clean, to avoid the situation of bad cleaning corner.

7

系统压力、挤出压力采用数字化显示在触摸屏上。

The system pressure and extrusion pressure are displayed digitally on the touch screen.

8

新品试制时,PLC运算提供参考数据,进一步简化操作流程。

When the new product is trial-produced, the PLC operation provides reference data to further simplify the operation process.

 

项目名称/Items

单位/Unit

DRL150W

DRL200W

DRL250W

螺杆直径Screw diameter

mm

150

200

250

螺杆长径比Draw Ratio of Screw

L/D

6:1

6:1

5.4:1

螺杆转速Screw rotation speed

Rpm

0-40

0-40

0-40

齿轮泵转速Speed of gear pump

Rpm

0-40

0-40

0-40

总功率Total power

KW

50

70

105

最大挤出压力Maximum extrusion pressure

MPa

35

35

35

模温机控温

Temperature Controlled by Mould Temperature Machine

°C

20-90

20-90

20-90

最大产能(过滤目数影响产能)Max.Capacity

kg/h

750

1200

1800

外形尺寸(L×W×H)outline dimension

m

3.5×1.9×2.2

3.8×1.9×2.2

4.0×1.9×2.2

机器重量Machine weight

t

7.5

10.5

13.5

加料方式Feeding type

冷/热Cold/Hot

最高过滤目数(目数越高产能越低)Maximum filtration mesh (the higher the mesh, the lower the capacity)

目mesh

300

300

300

 

Double-shaft hot feeding screw rubber filter is a kind of equipment that filters out impurities (iron chips, wood chips, etc.) from rubber. The working principle is that the mass or strip of hot material is transmitted and filtered by screw + gear pump. It is applicable to the filtration of various blends; it is widely used in the production process of rubber miscellaneous parts, seals, auto parts, oil seals and other products.

1

双挽热喂料螺杆滤胶机是把团状或条状热料连续不间断的通过螺杆+齿轮泵控制过滤。
Cold Feed Precision Preformer is to cut the mixing rubber into the shape and weight required by customers. The weight accuracy of blank is controlled within ±1%.

2

PLC控制,工艺参数存储,直接调用,操作简便。

PLC control, process parameter storage, direct data call instruction, easy operation.

3

齿轮泵和螺杆、机头采用电动脱离结构,有效降低劳动强度,方便更换胶料,便于清洗。

The screw and barrel are electric disengaging from the structure, which can effectively reduce the labor intensity, facilitate the replacement of rubber and facilitate the cleaning.

4

可加硫过滤,温升低,不会产生胶烧情况。Can add sulfur filtration, low temperature rise, no rubber scoring situation.

5

设备故障报警及图标显示故障位置。Equipment fault alarm and icon display fault location.

6

机头探照灯,方便清理,避免死角清理不到位的情况出现。

Searchlight with the machine head, easy to clean, to avoid the situation of bad cleaning corner.

7

系统压力、挤出压力采用数字化显示在触摸屏上。

The system pressure and extrusion pressure are displayed digitally on the touch screen.

8

新品试制时,PLC运算提供参考数据,进一步简化操作流程。

When the new product is trial-produced, the PLC operation provides reference data to further simplify the operation process.

 

项目名称/Items

单位/Unit

DRL150W

DRL200W

DRL250W

螺杆直径Screw diameter

mm

150

200

250

螺杆长径比Draw Ratio of Screw

L/D

6:1

6:1

5.4:1

螺杆转速Screw rotation speed

Rpm

0-40

0-40

0-40

齿轮泵转速Speed of gear pump

Rpm

0-40

0-40

0-40

总功率Total power

KW

50

70

105

最大挤出压力Maximum extrusion pressure

MPa

35

35

35

模温机控温

Temperature Controlled by Mould Temperature Machine

°C

20-90

20-90

20-90

最大产能(过滤目数影响产能)Max.Capacity

kg/h

750

1200

1800

外形尺寸(L×W×H)outline dimension

m

3.5×1.9×2.2

3.8×1.9×2.2

4.0×1.9×2.2

机器重量Machine weight

t

7.5

10.5

13.5

加料方式Feeding type

冷/热Cold/Hot

最高过滤目数(目数越高产能越低)Maximum filtration mesh (the higher the mesh, the lower the capacity)

目mesh

300

300

300

 


Related Applications

Deren is a rubber processing machinery manufacturer with focus on the design, manufacture and supply of high quality extrusion and preforming machines for the rubber and plastic industry. Designed to meet the demands of today's modern manufacturing processes and to produce high quality plastic and rubber items that cater to the market needs, our rubber and plastic machines can deliver the versatility and reliability to many industries requiring plastic parts and rubber products. Our team of experts is committed to providing reliable ram extruders and preformers and unparalleled service, ensuring that our customers receive the highest level of support. Contact us today to learn more about our rubber and plastic processing machines.

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Vibrating Cooling Conveyor is an auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks.The part of the machine which directly contact rubber blanks is made of stainless steel. Rubber blank travelles through vibrating method,avoid the stickiness and deformation,the long cooling stroke,max.travel stroke upto 50 meter,cool down fully and the dry effect is prominent. Operator can adjust the vibrating frequency manually,applied for the wide range of rubbr blanks. The material of machine unit is SUS304 stainless steel to avoid the corrosion, For small size rubber blanks, can be directly cooled down by wind; For the heavy weight and much heat rubber blanks, can be cooled by circulation water from external water tank to intensify the cooling effect of rubber blanks,especially with prominent effect for FKM,NBR,CR,EPDM, pelleting, bearing seals, oil seals, O-rings, rubber flakes etc.

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Double-shaft hot feeding screw rubber filter is a kind of equipment that filters out impurities (iron chips, wood chips, etc.) from rubber. The working principle is that the mass or strip of hot material is transmitted and filtered by screw + gear pump. It is applicable to the filtration of various blends; it is widely used in the production process of rubber miscellaneous parts, seals, auto parts, oil seals and other products

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1.This is auxiliary machine of the precision preformer to avoid stickiness and deformation of the rubber blanks,the part of the machine which directly contact rubber blanks is made of stainless steel. 2.Small floor space,saving space 3.Suitable for liquid release agent,powder release agent or derect air -cooling. 4.Applicable to FKM,NBR,CR,EPDM and other rubber compounds,and granulation,bearing seals,oil seals,O-rings,Ling strips,Flakes of various kinds of blank. 5.Reasonble design,line hidden inside,connect all the parts of the machine with an aviation plug,easy to disassembly and installation.

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The Precision Preformer is a type of rubber blank manufacturing equipment with high efficiency and high accuracy. This machine can process a wide range of rubber material, and is able to extrude rubber blanks of ring, rectangle, strip and odd shapes. It is especially suitable to produce sealing members, oil seal, tyre valves, bottle closures, tennis balls and shoe soles, etc. It integrates a variety of different functions such as vacuuming, filtrating, extruding, cutting, weighing, counting, etc.

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PLC control system and touch screen operator interface. Color touch screen to input data and password protection. ●1000 products technics database available to connect anytime. ●Variable inverter controlled infinite speed regulation for cutter speed. ●Closed circuit feedback of electronic scale, one key automatic calibration of the weight of rubber blank. ●Reliable safety performance. There are interlocks when close ram head, the cutter rotates and ram moves forwards and retracts. ●Graphic and text display for failure point and cause ●Barrel adopts separated structure, Extended center, for easy cleaning. ●Reducing residual air in rubber blank by vacuum system. ●Stainless steel conveyer for reducing compound contamination. ●Accept high-end customization

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